Before purchasing a Mk2 PV Router in kit form, it may be helpful to see how such a system would behave in the user's environment. Single-phase and three-phase demonstrator units are available for this purpose.
A single-phase demonstration unit in its travel case.
The CT is in the white carton under the mains lead.
of the single-phase demonstration unit.
As with the
single-phase Mk2 Router product, this demonstration unit has just
three connections to the outside world:
- a 13A
plug which is inserted into a convenient power outlet; - a 13A
socket from which a suitable load (e.g. a 3 kW kettle) is controlled;
"current sensor" (or CT) which clips around either of the 'live'
cables by the meter.
The "CT" is a YHDC current transformer, type SCT-013-000. It plugs into the jack-socket marked "current sensor".
If this plug is difficult to remove, it can be gently freed by using a flat screwdriver. Tugging on the plastic hood can damage the delicate wiring inside.
demonstration unit has a bar-display so that the energy state of the premises
can be readily seen.
The range of this
display is 1 Wh or 3600 Joules.
bar-display provides a real-time indication of how the Mk2 Router is operating.
of the Router is to constrain the energy state of the premises within a range
that is not penalised by the meter. It does
this by activating a dump-load whenever the energy state exceeds a pre-set threshold. The load is de-activated when the energy
falls below a second pre-set threshold. These two thresholds sit symmetrically around the mid-point of the energy
range that is covered by the bar-display.
By means of
a rotary switch which can be turned with a small screwdriver, the upper and
lower energy thresholds can be set to any of ten equally spaced values within
the 3600 Joule range. At setting 0, the
upper and lower thresholds are co-incident so the load is cycled as fast as is possible. This is equivalent to "normal" mode
in the software. Values greater than 0
correspond to "anti-flicker" mode whereby an increased energy range
is used. At setting 9, approximately 90%
of the available range is used so the load is cycled much more slowly.
of the rotary switch is indicated by means of four yellow LEDs.
These LEDs display the state of the switch as a
4-bit binary value.
In this photo, the switch has been set to position 5.
demonstrator unit can also simulate the generation of power. This allows the unit to be used in isolation
for demonstration purposes. It also
allows the behaviour of the unit to be checked in-situ during periods when
insufficient real power is being generated on the premises.
1 kW of simulated power can be activated by
means of a switch on the front panel.
A prominent blue LED shows when this feature is
the bar-display is a single green LED marked "surplus power".
This LED is illuminated whenever the energy state
is found to have increased during the preceding mains cycle.
To avoid misleading results, the "surplus power" LED is only
illuminated when the energy content of an individual mains cycle is greater
than a certain amount (e.g. 0.5 Joules).
"surplus power" LED provides an easy way of checking the orientation
of the CT. It should be illuminated when power is being exported,
and 'off' while importing. If this
behaviour is not seen, the orientation of the CT may need to be reversed.
A red LED
shows when the 13A outlet socket is active.
During periods of surplus power, the "load on" (red) and
"surplus power" (green) LEDs will usually light up alternately.
A reset button allows the processor to be restarted without having to turn off the power.
The heatsink is needed to dissipate heat from the output stage when operating at high levels of power.
To avoid disturbing the internal wiring, I would be most grateful if the lid is not removed.
NB. I took this footage before the demonstration box had been calibrated. At that time, the powerCal value was approximately 10% low which explains why the box was not able to operate reliably on setting 9 with my L&G 5235A supply meter. The box has since been correctly calibrated, and now does work correctly at all settings of the rotary switch. This particular meter has a penalty-free range of 3600 Joules, but not all meters are so tolerant, hence the need for a burst-mode router system to be able to operate within a smaller energy range.
purpose of this unit is to investigate how the supply meter is affected by the
activity of the router. This investigation
can only be done while some surplus power is available.
stage of the process is to find out how the meter behaves during continuous
periods of import and export. By
switching a sizeable load on and off while surplus power is available, the
behaviour of the meter whilst in these two states should soon become evident.
unit should start to divert surplus power as soon as it is switched on. With the rotary switch at setting 0, the load
will rapidly cycle on and off, and this activity should be ignored by the
supply meter. While operating in this
state, four LEDs will be flashing.
The bar-display will confirm that the energy state is only fluctuating
over a small range.
the setting of the rotary switch, the two energy thresholds will be gradually separated
until some consumption-related activity is seen at the meter's LED(s). By varying the setting of the rotary switch
while observing the meter, the optimal setting for a Mk2 Router should soon be
certain types of meter, it is possible that the operation of the router will
not be ignored even when using setting 0.
In such cases, it may be possible for surplus power to be diverted using
an alternative type of control mechanism.
My original 3-phase demo unit shown here was rather large.
A smaller version is now available which can be transported more easily.
The new version also has the ability to change the threshold levels.
of demonstration units.
Both of these units, i.e. single-phase and 3-phase, are
available for loan to potential customers for the cost of the postage:
Force "Express 48", with compensation of £200 (an extra £1.80): 1-phase
unit, weight ~3kg: £12.98 + £1.80 =
£14.78 each way
unit, weight ~6kg: £16.40 + £1.80 =
£18.20 each way.
I would not
expect these demonstration units to be retained for long periods. Once satisfactory operation has been
would expect the item to be returned without undue delay.
these units is housed in a lightweight plastic case with internal foam
to protect the contents. There will also
be an outer cardboard wrapping which should be carefully removed and retained